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Nov. 11, 2011

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Hire a veteran and get a tax credit
An amendment to a U.S. Senate bill to repeal the federal 3% withholding mandate would give tax credits to companies that hire veterans. The Senate unanimously approved legislation Nov. 10; it must now go back to the House, which is expected to approve it. And President Barack Obama indicated he will sign the amended bill.

For each veteran hired who has been unemployed for at least six months, companies will receive a $5,600 tax credit. A smaller credit will be given for veterans unemployed for less than six months. Companies also would be offered a $9,600 tax credit for hiring out-of-work veterans with service-related disabilities.

The International Franchising Association recently launched its Operation Enduring Opportunity, which includes the commitment of more than 825,000 franchise establishments to hire and recruit 75,000 veterans and 5,000 wounded warriors by 2014.

Unemployment among veterans is almost 12%, while the overall U.S. rate is 9%. However, unemployment among the youngest veterans - 18 to 24 - is at 30%.
 
Do you have room in your organization to hire a veteran? - Kelly Faloon

Ansell PMPlumberAd

New Product Showcase  

 

111111RH_TacoAppFree Taco iPhone app: The TacoHVAC Pumps app is available free from the Apple iTunes store (search for "Tacohvac"). With the TacoHVAC Pumps app, users can view the performance characteristics of each pump based on specified flow and head conditions, and email the results from within the application. The app also gives mobile access to the entire document library on Taco's website, www.taco-hvac.com -  product catalogs, instruction sheets and wiring diagrams. http://itunes.apple.com/app/tacohvac-pumps.

111111RH_Milwaukee jacketHeated camouflage jacket: Milwaukee Electric Tool Corp. introduces the new M12 Realtree AP Heated Jacket. Powered by RED LITHIUM battery technology, the jacket uses three carbon-fiber heating zones, positioned in key areas, to warm the user's core. The controller for the Realtree AP jacket is concealed just inside the lapel.
The M12 RED LITHIUM battery delivers up to six hours of continuous heat on a single battery charge. The heated jacket is water- and wind-resistant to provide comfort and durability in harsh environments. www.milwaukeetool.com.

111111RH_CaleffiBookGeothermal-hydronics book: Caleffi's "idronics: Geo-Hydronic Systems" explains the basics of heat pump operation and describes several types of heat pumps. It also describes the use of modern hydronics to enhance the efficiency and comfort provided by these heat pumps. Other discussion topics include system configurations ranging from simple single-zone/heating-only systems to large multiheat pump heating and cooling systems. Find specific information on sizing components such as buffer tanks, expansion tanks and circulators. www.caleffi.info/idronics.

111111RH_ClimateMasterTMWWater-to-water series for radiant and snow melt: ClimateMaster introduces the Tranquility Modular Water-to-Water Series in 360 (30-ton) and 600 (50-ton) sizes. As ClimateMaster's most adaptable EarthPure HFC410A refrigerant units, the TMW series can be used for radiant floor heating, snow/ice melt, chilled water for fan coils, hot/chilled water for makeup air and many other types of HVAC applications. The TMW 360 and 600 sizes have advanced digital controls for BAS interface, four LEDs for unit status and compressor isolation switches. www.climatemaster.com.

111111RH_OnsetDataLoggerGuideFree guide to finding energy waste: A new 12-page best practices guide from Onset, "Finding Hidden Energy Waste with Data Loggers," describes how data loggers can be used to obtain information on energy consumption and environmental conditions in industrial and commercial buildings. The free guide covers eight common forms of energy waste, and provides an overview of how to gather and analyze data and calculate savings for each opportunity. www.onsetcomp.com/ewg.

111111RH_Hydrotherm KN2Energy Star-rated boiler: The newest addition to the KN Series family of boilers, Hydrotherm's Energy Star-rated KN-2 is ideally suited for residential and light commercial applications. With a maximum of 200,000 Btus and modulation down to 40,000 Btus minimum, the KN-2 can be used for a variety of applications such as hydronic space heat, radiant heat and snow melt. The KN-2 offers the same ultra-high-efficiency and durability as the rest of KN line of boilers. www.hydrothermkn.com.

111111RH_AquathermLargeDiaPipePP-R pipe for large projects: Aquatherm extends its Climatherm line to meet the rising demand for PP-R in larger projects. Designed for HVAC applications, Climatherm SDR 17.6 is now available in sizes ranging from 6"-diameter to 24"-diameter for energy-efficient applications such as heat pumps and large chilled water systems. PP-R pipe is resistant to POE oil (polyolester oil) and other oils in HVAC mechanical systems. The natural insulation value (R-value of 1) makes it ideal for direct-buried applications and it is freeze-resistant. www.aquatherm.com.
102811RHeN_Products_SolarUsageNow
Drainback system: The Solar Usage Now SUN Equinox is an unpressurized and direct drainback solar system based on a storage tank concept different from usual systems. The system is virtually maintenance-free and fail-safe, and uses free power from the sun for water heating, effectively supporting the heating system. The system is ideal for residential and commercial applications. www.solarusagenow.com.

102811RHeN_Products_LegendHydronicsHigh-performance manifolds: Built-in flow gauges and balancing valves with integrated memory stops are some of the standard features found on Legend Hydronics high-performance manifolds. These features, along with many interchangable accessories, allow the installer, designer and owner to match the manifold perfectly to system requirements. Legend Hydronics now offers manifolds and interchangable accessories such as modular, precision brass bar and geothermal in sizes 1 inch, 1 1/4 inches, 1 1/2 inches and 2 inches. All Legend manifolds and their accessories are guaranteed to ship in 24 hours. www.legendvalve.com.

101411RH_Milwaukee thermal imagerThermal imager with M12 lithium-ion battery: Milwaukee Electric Tool's new 160 X 120-pixel thermal imager, powered by the company's M12 lithium-ion battery system, is ideal for professional preventive maintenance and troubleshooting applications. The imager produces high-resolution thermal images and also can be used as a visual camera for standard pictures. A broad temperature range of 14 degrees F to 662 degrees F allows for unmatched productivity. The kit also includes thermal imager report software, making analyzing images and generating reports quick and easy. Users can download images with an included 2-GB SD card or USB connection port. Powered by REDLITHIUM battery technology, the imager charges five times faster and is compatible with the entire M12 power tool line. www.milwaukeetool.com.

011411RH_Taco WAGSBoilerWAGS valve prevents water heater leakage: A Taco water and gas shut-off valve is a simple, inexpensive and reliable to way to guard against disastrous water problems that can arise when water heaters develop a leak. Taco's Wags valve, ideal for new or existing water heaters, is totally mechanical and can be installed with or without an electric harness. If a leak occurs, an internal water-soluble fiber element dissolves, releasing a powerful, spring-loaded piston that closes flow of water to the tank. With the addition of a wiring harness for gas-fired appliances, this action will also break a fuse to shut off the water heater's gas supply. The valve's action is based on fiber element technology developed for the British Royal Air Force to inflate life jackets automatically. www.wagsvalve.com.

101411RH_Webstone DoubleBallDrainDouble ball drain hydronic manifold: Webstone's Hydro-Core Double Ball Drain is a new hydronic manifold designed specifically to ease the installation of mod/con boilers with internal pumps. It fits 40 different boilers from 15 different manufacturers. Designed specifically for hydraulic separation and purging the near-boiler piping or secondary circuit loops, it is guaranteed to save you time, space and leak paths. www.webstonevalves.com/literature.html.

0911RH_WohlerVIS 340 PlusCamera to inspect heating systems: Wohler USA's new VIS 340 Plus inspection camera system features dual-camera heads, giving professionals more flexibility when it comes to troubleshooting. It comes with both a 1 1/2-inch, 360 degree-pan and 180 degree-tilt camera head, and a 1-inch, straight camera head. Both camera heads are waterproof and come with LED lights. Use to analyze defects in water pipes and inspect flue-gas lines, chimneys, air-conditioning lines, heating lines, ducts, welding seams, gaskets, manholes and more. Record, save and replay the inspection for customers on the laptop. The inspection camera set comes packaged in a self-contained carrying case. www.wohlerusa.com.

0911RH_AO Smith XP ModelLarge-volume commercial heating solutions: A. O. Smith launches its new line of XP boilers and XP automatic circulating water heaters for large-volume commercial applications. XP models offer high outputs ranging from 920,000 to 3.4 million Btu/hr., with state-of-the-art, stainless-steel heat-exchanger technology. They can achieve thermal efficiencies of up to 99 percent when used in low-temperature applications. In addition, XP models have top-of-the-line control features with a touchscreen user interface. The control operates each of the burners as a separate boiler; it is able to send error messages about problems with one burner while activating another. www.hotwater.com.

Webstone Co. installation diagramUpdated installation diagram:  Webstone Co.'s updated reference diagram depicts proper plumbing of systems and illustrates how installers can avoid nearly 160 leak paths and save nearly 24 hours off the installation off any complete hydronic installation.www.webstonevalves.com.

Milwaukee Electric Tool ProPEX/tubing cutterAll-metal tubing cutter:  Milwaukee Electric Tool's latest hand tool offering is the ProPEX/Tubing Cutter, featuring a replaceable double-ground steel blade and an all-metal core. Designed with a re-work groove to correct mistakes quickly and safely, users are able to strip ProPEX couplings easily to reuse the brass fittings. The new tool also features an easy-to-use, one-handed locking mechanism for improved tool safety and V-shaped blades for quick, straight cuts. The tool features rust protection to increase tool life and reduce corrosion. Durable rubber grips add comfort and help protect the tool. www.milwaukeetool.com.

Matco-Norca prefabricated boiler header manifoldBoiler header manifolds: Matco-Norca offers prefabricated boiler header manifolds for use in residential plumbing applications. They are available in 1 1/4-inch and 1 1/2-inch diameters, and come in two-, three- and four-zone configurations. Matco's boiler header manifolds can be used on the supply and return, eliminating the need to make a boiler header out of pipe nipples and fittings. All Matco boiler header manifolds are shipped with thread protectors on all ends. www.matco-norca.com.

A. O. Smith condensing tankless water heaterCondensing tankless water heaters: A. O. Smith expands its line of tankless water heaters with new 180,000 Btu condensing models. Available in natural gas and propane, the new models are Energy Star-qualified, come with a 12-year limited warranty, offer continuous flow rates of up to eight gallons per minute, and feature an easy-to-read built-in display, which shows temperature, diagnostics and error messages. The units also offer an optional remote temperature controller and a full line of accessories. They use highly efficient condensing technology, which allows the units to operate with a .91 Energy Factor. These high efficiency units will not only save homeowner's money in energy costs, they also use inexpensive PVC venting and are federal tax credit eligible. www.hotwater.com.

Enervex EcoFlex 90+Flue gas heat recovery: ENERVEX introduces the EcoFlex 90+ fan-powered flue gas economizer. Manufactured completely in 316L stainless steel, the IPVB-ECO features a patent-pending design and can be installed in any part of the chimney, including horizontally or vertically. It can be used in conjunction with any gas fired heating appliance - condensing or noncondensing. It also allows multiple boilers to share a single economizer. As part of the ENERVEX Chimney Automation System, the EcoFlex 90+ System is controlled by the EBC30 or EBC35 draft control. It features a variable speed and direct drive, as wells as a removable drive unit. Like all ENERVEX products, the EcoFlex 90+ System features a two-year factory warranty. www.enervex.com.

Warmboard WB-R slim radiant panelSlim profile radiant heating panel:  Warmboard introduces Warmboard-R, a new 13/16"-thick structural radiant heating panel that provides the same heating performance as the company's 1 1/8"-thick radiant subfloor panel. The slimmer profile, combined with an easier-to-handle panel size, is ideal for retrofits. Warmboard-R also can be used as a ceiling panel for radiant heating or cooling. www.warmboard.com.

Heatlink Mechanical Room In A BoxMechanical Room In A Box: HeatLink Group announces the addition of several new panels in its Mechanical Room in a Box series. By placing the most common components of a radiant hydronic installation (mainly wiring, pumps and mixing valves) on a plug-in panel with an appliance-like cover, panels have simplified the installation process and added a level of standardization. The TMP series is now available with 4-zone capability, the HEP series has a more compact heat exchanger version for smaller applications, and the CDP series has been expanded to include outdoor reset and a higher output for the RFH circuit. www.heatlinkgroup.com.

GeoStar Aston indoor splitSpace-saving indoor split : Designed for installations where space is an issue, the GeoStar Aston Series Indoor Split provides the efficiency of geothermal and the versatility of a split system. When added to an existing fossil fuel system, the geothermal unit provides super-efficient heating and cooling with backup. www.geostar-geo.com.

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Online Now 

 

Making an art of work
Taco managers invited a capacity crowd of 160 tradespeople and professionals to view "The Tradesmen, Making an Art of Work." Filmmaker Richard Yeagley produced the 53-minute glimpse into the hopes, dreams, struggles, pride and humanity of plumbers, carpenters, stonemasons and painters.

After viewing the film, a panel of experts - Yeagley, contractor Dan Foley, hydronics author Dan Holohan and Taco owner and President John White Jr. - discussed with the audience ideas on how to rebuild the country's eroding blue-collar workforce.

Top Industry News                                                                         

Green heating: PM Live at AHR
Plumbing & Mechanical's PM Live Symposium, held on Jan. 23, 2012, at the AHR Expo, will focus on green heating systems and how hydronics are a good fit for low-energy houses. The event features industry experts and PM columnists Dan Holohan and John Siegenthaler.
 
The 'Match.com' for stalled construction projects
The American Institute of Architects recently launched an online database - www.aia.org/stalledprojects - that matches developers and architects with investors interested in lending to projects that have been stalled primarily due to lack of financing. Since going live on Oct. 31, the site has attracted projects seeking a total of almost $230 million in financing. One-in-five stalled projects directly result from financing problems, despite record-low interest rates.

ACCA Radiant Council develops peer groups, online training
The ACCA Radiant & Hydronics Council will begin accepting new contractor members online at ACCA's website, www.acca.org, shortly after the Thanksgiving holiday. Among the new initiatives for the RHC are the formation of peer groups specifically for hydronics and radiant contractors, and the development of specialized online training modules.

Harley-Davidson steps up for Military Appreciation Month
November is Military Appreciation Month, and Harley-Davidson Motor Co. has partnered with the USO to show its support and gratitude for the men and women in the military. The company will welcome donations at its nearly 650 dealerships throughout the country on behalf of the USO Nov. 1 through Dec. 31. The money will be used to assemble care packages for troops overseas.
 
Tax credits expiring for energy-efficient home upgrades
Dec. 31, 2011, is the date when many tax credits for home energy-efficiency updates will expire, including high-efficiency boilers and water heaters. Now is the time to start marketing to customers about your energy-efficiency services and make them aware of the deadline. Customers interested in renewable energy systems such as solar and geothermal have until 2016 to make these upgrades.

Stephen King to help Maine residents keep warm
Horror author Stephen King is stepping up to help struggling Maine residents buy heating oil.

New thermostat developed by former Apple engineers
The Nest Learning Thermostat isn't plastic, but a circular, brushed stainless-steel device, with a rotating outer control ring, reports MercuryNews.com. The developers hope it will be "so irresistibly cool that consumers will actually flock to save energy."

Least energy-efficient states revealed
The American Council For an Energy-Efficient Economy recently released its lists of the most energy-efficient states and the states that need the most work. Click the link above to see where your state ranks.

BeautifulHeat.com launches
Beautiful Heat, a campaign to market the benefits of hydronic heating in Canada, recently launched its new website, www.beautifulheat.com. The site includes sections for homeowners and professionals, highlighting the environmental, economic and architectural advantages to hydronic and radiant heating. An FAQ section also addresses radiant cooling.
 
The campaign is supported by hydronic heating manufacturers such as Armstrong Pumps, Bell & Gossett, Grundfos, Laars, Raypak, Taco, tekmar, Uponor, Watts Water Technologies and Weil-McLain.

2011 RFG CoverDigital 2011 Radiant Flooring Guide Now Available

Are you at a client's home and forgot to bring a copy of the 2011 Radiant Flooring Guide? Or are you at a convention and need some quick information about using cork flooring over a radiant heating system?

Open your Internet browser, key in this address - http://tinyurl.com/2011-rfg-digital  - and browse through the pages at your convenience. The Table of Contents contains links to take you directly to the article you want to read. Or you can browse through page by page as you would with the printed version.

Ads are linked to advertisers' web sites to provide more information on products or services readers are interested in.

The 2011 Radiant Flooring Guide is an indispensable tool for architects, heating contractors, mechanical contractors, floor covering retailers and installers, builders, wholesalers, radiant system specifiers and homeowners. It provides all the information for making proper choices on flooring over radiant heating systems, including an updated directory of radiant floor product manufacturers.

To purchase printed copies of the 2011 Radiant Flooring Guide for $15, visit www.AECstore.com.

Table Of Contents

Subscribe
Top Industry News
Calendar of Events
New Products
Industry Links
The Glitch & The Fix
e-News Archives
Online Now
Did You Know...
Where To Go For Training


AlLevi_smallCheck out Al Levi's blog at the Radiant & Hydronics website.



 

 siegenthaler_authRead Part 1 of John Siegenthaler's Plumbing & Mechanical column on using wood-fired heat sources in conjunction with conventional fuel.


 

 BlogSHT-PM_DanHolohanDan Holohan relates a story on how not to size boilers.

PML_120x240_AHR

Training


Grundfos Technical Institute
Olathe, Kan.
Click here for Grundfos' course schedule

HeatingHelp.com
Various locations
Click here for HeatingHelp's course schedule

Hydronic Alternatives
Springfield, Mass.
Click here for Hydronic Alternatives' course schedule

Lochinvar University
Nashville, Tenn.
Click here for Lochinvar's course schedule

Mestek Institute
Boyertown, Pa. & Mississauga, Ontario
Click here for Mestek's course schedule

REHAU Academy
Various locations
Click here for REHAU's course schedule

Roth Solar & Radiant Training
Syracuse, N.Y.
Click here for Roth's course schedule

Taco FloPro Factory Training
Various locations
Click here for Taco's course schedule

Tour & Andersson Hydronic College
Various locations
Click here for Tour & Andersson's course schedule

Uponor Academy
Apple Valley, Minn.
Click here for Uponor's course schedule

Viega Training
Nashua, N.H.
Click here for Viega's course schedule


 

2011 RHR Cover

Calendar Of Events

2012

Jan. 23
PM Live: Green Heating & Hydronic Systems
Chicago

Jan. 23-25
AHR Expo
Chicago

March 5-8
2012 ACCA Conference
(includes Radiant & Hydronics Council activities)
Las Vegas
 

March 18-22
MCAA Convention
Orlando

May 20-24
NAOESP (formerly NAOHSM) Convention
Providence, R.I

Oct. 3-5
PHCC Convention
Philadelphia

Nov. 14-16
Greenbuild 2012
San Francisco



  2011 STR_SummerCover
 
 
 

 

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The Rep Locator, brought to you by the publishers of Supply House Times, PM Engineer and Plumbing & Mechanical Magazines in partnership with AIM/R, provides a comprehensive database of manufacturers' reps in the plumbing market.

Year-Round Reference

  • Published in print in the June issues of Supply House Times, PM Engineer and Plumbing & Mechanical
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Reps who wish to stand out from the crowd may purchase print ads, listing enhancements and online upgrades. Pricing and packages are available for every budget. AIM/R members receive special discounts and exclusive options.

If you have listed your rep firm in AIM/R's printed Locator in the past, your account is already set up. For new listings, changes or inquiries contact Breanne Rozek at rozekb@bnpmedia.com, or 248/244-6259.


Innovative Designs, Oustanding Performance - Azel i-Link Series Switching Relays www.azeltec.com


 The Glitch & The Fix - October 2011

©2011, J. Siegenthaler - all rights reserved

Click here to download a pdf version.

Cold Showers and Rusty Vents


The Glitch

The hydronic system shown below was intended to provide heat to a radiant floor slab and an indirect water heater. Either load can independently call for heat as needed based on thermostat settings. The owner sets the space heating thermostat back 5 degrees F at bedtime, and then resets it to normal comfort temperature when he rises at 6 a.m.

His complaint is that the water temperature gets progressively cooler during his morning shower, even though he insists the boiler is firing nonstop during this time. He's also wondering why there are rust spots forming on the boiler's galvanized vent pipe, even though it's only a few months old.

Can you spot some design details that are likely causing these problems?


glitch drawing oct 2011_300


The Fix

The cause of the cold shower is the combination of a high-mass distribution system recovering from setback and a nonprioritized indirect water heater. It's very possible that during this time, the distribution system is absorbing heat faster than the boiler can produce heat - even under continuous operation.
 
Heat stored in the indirect water heater during the previous night might even be leaving the tank under this condition since the tank and distribution system are both operating.

The solution is to make the indirect water heater a priority load. Most modern zone controllers make this as simple as a switch setting. When the indirect water heater is operating, the circulator(s) supplying space heating are temporarily turned off. Thus, all heat output from the boiler is directed to the water heater and the system is cranking out DHW at its maximum possible rate.



fix drawing oct 2011_300

The rusty vent pipe is likely caused by sustained flue gas condensation in the boiler. The original system has no means to monitor boiler inlet temperature, and thus it cannot be controlled. When the low-temperature floor-heating system is operating, the boiler water temperature is being depressed well below the dewpoint of the exhaust gases because the system is seeking thermal equilibrium between rate of heat production and rate of heat release.
 
The water temperature drops until this balance is achieved. Thermodynamics could care less whether the boiler is operating in condensing or noncondensing mode.

The solution, assuming the installer wants to work with thermostatic mixing valves, is to install another such valve and circulator as shown in the fix drawing. The second valve provides a second mixing point to boost boiler inlet temperature above 130 degrees F. The second circulator is essential in allowing this mixing operation. The distribution system is interfaced to the temperature-protected boiler loop using closely spaced tees to provide hydraulic separation.
 
True, it's a bit more expensive, but it sure is better than venting carbon monoxide into someone's house through a failed vent connector.

Other glitches in the original drawing include:

1. Lack of a central air separator.

2. Incorrectly oriented purging valves. The drain port must be upstream of the inline ball valve.

Visit www.hydronicpros.com.



AEC Store Corner

081011RH_HydronicDesignStudioHYDRONICS DESIGN STUDIO - Professional Version 2.0 $340

The Hydronics Design Studio - Professional Version is Windows-based software that assists in analyzing the thermal and hydraulic performance of hydronic heating systems. This newly updated software consists of 12 modules for tasks such as heating load analysis, series baseboard circuit analysis, piping heat loss estimating, expansion tank sizing, radiant circuit analysis, fuel cost comparisons, injection mixing calculations and buffer tank sizing. Several modules access extensive internal databases of current hydronic components such as, piping, circulators, baseboard, fluids and valves. Sophisticated engineering algorithms are exercised through a simple graphical user interface. Follow this link for more information or to place your order.

To view more books, visit www.AECStore.com. 

Industry Links

American Solar Energy Society
Canadian GeoExchange Coalition
Canadian Hydronics Council
Coalition for Energy Star Water Heaters
Energy Efficiency & Renewable Energy
Energy Star
Geothermal Energy Association
GREENbook
Green Mechanical Council
GreenContractors.us
HeatingHelp.com
HEATLibrary.com
HydronicPros.com
International Ground Source Heat Pump Association
LEED for Homes
NAHB Green Building Program
OESP
RPA
REGREEN
Solar Energy Industries Association
Solar Rating & Certification Corp.
USGBC

For more industry links, visit www.radiantandhydronics.com.

 

 

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Kelly_VGE avatarRadiant & Hydronics e-News is a twice-monthly newsletter compiled by the editorial staff of PM, Supply House Times and PMEngineer magazines. For questions, comments or requests of information, contact Editor Kelly Faloon at faloonk@bnpmedia.com.

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